Industrial IoT and its Role in the Manufacturing Industry

Industrial 4.0 is all about connecting the digital and physical worlds. In today’s time, most of the manufacturers' key assets are connected to the physical world. The workers, machines, tools, and inventory drive both the production process and the end product that customers use every day. But the emergence of advanced technologies allows manufacturers to use data produced by various physical assets to drive valuable insights. These technologies will enable the construction of new solutions to some of the oldest and most complex challenges manufacturers to face in growing and operating their businesses.

Internet of things In Manufacturing

Internet of things (IoT) is transforming manufacturing for suppliers and customers. The internet of things (IoT) links the physical world with the digital world on the shop floor and in the back office. For manufacturers, it is physical things like machines and tools and the people to operate them. This drives the production process and creates the end products that customers use every day.

IoT connects these things and their environments to a network so that instant, accurate information can be shared. Making sense of this data can help manufacturers build and deliver products faster and plan more efficiently and effectively.

How Can Industrial IoT Be Implemented In Business?

At first, the individual sensors will be installed in plant-like places, over the conveyor belt, and measure many all the sources of data. When the sensor is added to the production unit, it will help to monitor production flow in real-time that will benefit time management and sales the unnecessary work. The data is captured from the existing PLCs asides from sensors, and is periodically sent to the cloud for analysis and to help create predictive insights. The data is processed and displayed as dashboards on the HMI. Portraying the different calculative parameters like machine utilization, process efficiency, etc.

Also, alerts can be integrated into mobile phones or as emails in times of abrupt downtime or malfunctioning of the system.

Benefits of The Internet of Things In Manufacturing

IoT helps monitor machine utilization and predict machine breakdowns. So, workers can react immediately and plan workflow efficiently. IoT data also improves the flow of information, parts, and products along the supply chain. For example, sensors placed in delivery trucks can help companies plan better routes and offer more accurate delivery estimates by trucking products from the factory to the consumer.

IoT solution provides important key metrics, real-time monitoring of the production status, and production-relevant messages. This solution enables tracking and tracing of individual products and enables manufacturers to easily replicate their production process and solve problems in a timely manner, and supports automated reporting & auditing.

We’ll suggest also reading our blog on “The Future of IoT Technology in Convenience Stores”

Just to sum up the benefits in brief, here is what an IoT system can do for your manufacturing units:

1)   Real-time monitoring of the production status

2)   Advanced statistics of process data

3)   Tracking and tracing of individual products

4)   Easy to replicate production process

5)   Automate reporting and auditing

6)   Automated machine failure alerts

7)   Automated plant temperature monitoring and control

8)   Access to reports everywhere

9)   Removes manual data entry errors

10) Saves time and cost spent on labor

11) Advanced dashboards to complete in size of the manufacturing plant

12) Integrate with any ERP

13) Advanced reports related to machine utilization, machine efficiency, machine reliability yield variance sigma level reports, etc.

Conclusion

To sum up, the implementation of the internet of things (IoT) in manufacturing is the next step toward the advancement of the industrial revolution. The future is all about automation, and that can be achieved by implementing technologies. IoT is one of the finest technologies we have in today’s modern world. Thousands of manufacturers are reaping the benefits from its implementation, and many more are planning to adopt it in the coming future. If you want to accelerate the optimization of your operations and want to get a competitive advantage, you should implement the internet of things (IoT).